plastic molding company

May 2, 2005, Dongguan,Gangdon,China–Sincere Techplastic Molding company has announced a new way to control costs associated with plastic injection molding.  The company, through innovative engineering, has pioneered a method of providing plastic molders an extended warranty program that guarantees no additional mold costs while using a SINCERE TECH mold.  Company founder and CEO, Mike Eikenberry adds, "Mold repair has always plagued companies because it is a variable cost.  We have essentially made that a fixed cost under the SINCERE TECH program."

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SINCERE TECH will offer the extended warranty program on any mold it designs and builds, and in some cases, on molds it rebuilds. "There are several plans available," says Eikenberry.  Some allow for scheduled preventive maintenance and/or repair as needed.  Alternatives are to simply send the customer the required details and instructions for proper mold maintenance and diagrams for in-house repair.

This dramatic step can be taken by the 37-year-old Kokomo, Indiana, company because, as Eikenberry points out, "All molds built by SINCERE TECH are designed to be easily repaired and maintained.  It's all in the construction."  High wear and/or weak steel areas are inserted with easy to remove and replace high quality steel inserts.  Each inserted area has a specified location and identification indicated on location maps provided with the mold.  Each insert is constructed in such a way as to make it impossible to install in the wrong place or incorrect orientation.  Even ejector pins are identified in the same manner resulting in simplified replacement.

SINCERE TECH's Premium Extended Warranty plan also allows for work to be sub-let to a local tool shop previously approved by the customer and SINCERE TECH, or molds can be shipped to SINCERE TECH for warranty service. "Its simple," says Eikenberry, "whatever works best for the customer."  The Premium Extended Warranty Program at SINCERE TECH Mold and Engineering is effective immediately.

For more information, you can visit their website at: http://www.plasticsbin.com.

About Plastic Injection Molding

The plastics industry is one of the fastest growing major industries in the world. Every year there is an increase in the amount of plastics used in all types of products. A good example of this is the percent of plastics used in today's automobiles compared to 15 years ago.

The plastics injection molding field, at large, is volume oriented. Vendor sources, particularly mold makers and custom molders, are geared to long tool life and high volume production. Plastics equipment manufacturers, likewise, have concentrated almost exclusively on fully automatic, sophisticated injection molding machines whose economics lie in single runs of 100,000 parts or more and in multi-shift operations.

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The continued rate of growth in the industry hinges on the development of improved and new thermoplastics with greater physical properties. This has opened the door to applications never thought possible before. These are emerging both as product innovations and as existing products converted from materials such as metal, glass, wood or paper to plastics for competitive and economic advantage.

Theory of injection molding

The theory of injection molding can be reduced to four simple individual steps: Plasticizing, Injection, Chilling, and Ejection. Each of those steps is distinct from the others and correct control of each is essential to the success of the total process.

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·        Plastic Molds

Plasticizing - describes the conversion of the polymer material from its normal hard granular form at room temperatures, to the liquid consistency necessary for injection at its correct melt temperature.

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Injection - is the stage during which this melt is introduced into a mold to completely fill a cavity or cavities.

Chilling - is the action of removing heat from the melt to convert it from a liquid consistency back to its original rigid state. As the material cools, it also shrinks.

Ejection - is the removal of the cooled, molded part from the mold cavity and from any cores or inserts. Repetition of these basic steps in sequence is the process of injection molding.

Custom injection mold making-perfection from the start

Engineering expertise in custom injection mold making is what makes the difference in creating plastic parts that meet your exacting requirements. New Century engineers are specialists in mold making for intricate and complex pieces that require high finishing.

Bringing complicated molds to reality

New Century engineers apply new vision and industry experience to every mold design. Then, from CAD designs, machinists tool flawless molds-regardless of their complexity, capable of producing millions of consistent, high quality parts for your specific application.

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Protoypes save time and money, and ensure perfect results

A prototype is produced from each New Century mold and tested within its intended application. So you know before production begins that your plastic piece is precisely right for your needs - not down the line when adjustments cost precious time and money.

3-D samples from your own ideas

If your product concept requires custom injection mold making to help get it off the ground, bring us your 2-D ideas, and we'll turn them into 3-D reality with rapid prototyping. New Century engineers can produce one or two 3D samples from CAD drawings. Rapid prototyping is accomplished through laser sintered epoxy, stereo lithography (SLA) or 3D plotter. A small production run (20 max.) is also possible using rubber test molds. From aluminum test molds, we can produce a run of several thousand depending on the plastic used.

Getting your product to market faster

No matter what the project, New Century is sensitive to critical timelines, and makes every effort to design and construct a mold as efficiently as possible, enabling you to bring your product to market in timely fashion.

Check out samples of our work, including CLEANING SERIES, to see the many types of industries that count on New Century to provide custom plastic injection mold making services.

Engineering expertise in custom injection mold making is what makes the difference in creating plastic parts that meet your exacting requirements. New Century engineers are specialists in mold making for intricate and complex pieces that require high finishing.